bond work index ball mill design and safety factors

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  • The operating principle of the ball mill

    The operating principle of the ball mill consists of following steps In a continuously operating ball mill, feed material fed through the central hole one of the caps into the drum and moves therealong, being exposed by grinding media The material grinding occurs during impact falling grinding balls and abrasion the particles between the balls...

  • Ball mills

    First, a Jar Mill grindability test requires a 5 lb (2 kg) sample and produces a direct measured specific energy (net Hp-hr/t) to grind from the design feed size to the required product size The second test, a Bond Work Index determination, results in a specific energy value ,...

  • Model:Bond RMBM Model

    Bond/Rowland rod mill ball mill model This is a rod mill feeding a ball mill model that estimates the specific energy consumption (E RM and E BM) using the Rowland interpretation of the classical Bond work index equation including Rowland efficiency factors There are two varieties of this model, one based on feed generated by closed-circuit crushing and other based on feed generated by open ....

  • A Method of Calculating Autogenous/Semi

    In 1991 the Canadians developed the SAGPower Index (SPI), test using 2 kg of material in a 300 mm diameter mill This test has been further developed by Starkey, Hindstrom and Orser (2006) This test now includes a Bond Ball mill work index test The Macpherson test is ,...

  • JKTech Laboratory Services

    JKTech Laboratory Services Bond Ball Mill Index Test (BRMWI) A Bond Ball Mill Index Test (BBMWI) is a standard test for determining the Ball Mill Work Index of a sample of ore The BBMWI is a measure of the resistance of the material to crushing and grinding It can be used to determine...

  • Insmart Systems Bond Work Index Ball Mill

    Apr 20, 2012· Insmart Bond Work Index Ball Mill, work index Mill , Insmart Systems Bond Work Index Ball Mill INSMART SYSTEMS Hyderabad , The Ingenious Design of the Aluminum Beverage Can - Duration: ....

  • Model:Raw Bond/Barratt SAB & SABC Model

    Raw Bond Model This is a SAG or AG mill plus ball mill model that estimates the specific energy consumption (E SAG) using the 1979 Barratt equation and the classical Bond work index equation including Rowland efficiency factorsThe model allows a manual calibration factor on both equations (CF SAG and CF ball, respectively)This formula usually gives higher total circuit specific energy ....

  • TECHNICAL NOTES 8 GRINDING R P King

    TECHNICAL NOTES 8 GRINDING R P King 8-2 &ROOLVLRQ 5ROOLQJ ZLWK QLSSLQJ , and / are factors that account for the fractional filling and the speed , steel balls in a ball mill, or large lumps of ore in an autogenous mill or a mixture in a semi-autogenous mill....

  • Circulating load

    Nov 18, 2014· Test design Slide 12 Main purpose Maximum Capacity Cost low Energy Size Division Less fines Production Bond's work index 13 Test design Slide 13 Effect of circulating load on Bond's work index The follow figures shown variation in the Bond work index ,...

  • Ball Mill Design/Power Calculation

    The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific ....

  • Bond Work Index

    Ball mill design requires a Bond work index, BWi, for ball mills at the correct passing size; SAG mill design requires an appropriate SAG test, for example, SPI (Chapter 5) Flotation design needs a valid measure of kinetics for each sample, including the maximum attainable recovery and rate constants for each mineral ( Chapter 12 )...

  • FAQ | New Concept Projects

    Yes, we can assist with optimisation To achieve this at both the design and operating stages, we will require some representative sample for specific comminution test work The test work will entail industry standard tests such as the Bond Rod Mill Work Index, Bond Ball Mill Work Index, JK/DWi tests and then some specific batch mill tests...

  • A Method of C alculating Autogenous/ Semi

    rod mill work index has not been de ned as yet The ball fi mill work index is con rmed at 16 kWh/t The operating fi work index, though, is in the range of 21 kWh/t to 25 kWh/t showing high ineffi ciency This raises the point that, in some cases, the Bond EF4 oversize factor ,...

  • Geometallurgy

    The Bond ball mill work index test is thought to be additive because of its units of energy; nevertheless, experimental blending results show a non-additive behavior [18] The SPI(R) value is known not to be an additive parameter, however errors introduced by block kriging are not thought to be significant...

  • 20150505 Bond Efficiency

    WiBM Bond Ball Mill Test Work Index (kWh/t) Wic Bond Impact Crushing Test Work Index (kWh/t) WioACT Actual Operating Bond Work Index determined from measurements on the circuit (kWh/t) WiRM Bond Rod Mill Test Work Index (kWh/t) WiSTD Standard Circuit Bond Work Index (expected or designed) used for circuit design Specific energy requirement at ....

  • Mill (grinding)

    Bond for 50 mm >d >005 mm , W is the work index measured in a laboratory ball mill (kilowatt-hours per metric or short ton) P 80 is the mill circuit product size in micrometers; F 80 is the mill circuit feed size in micrometers Rod mill A rotating drum causes friction and attrition between steel rods and ore ,...

  • Grindmill Test

    This breakage rate data, alongside the Bond work index test result and other factors such as target size and throughput, can then be used for sizing of AG, SAG, rod and (ROM) ball mills The test procedure was originally formulated by Mintek in conjunction with Paul Morgan of DRA Global...